Sandpiper G05 Manuel d'utilisateur

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s a n d p i p e r p u m p .c o m
Model G05
Metallic
Design Level 1
Natural Gas-Operated
Diaphragm Pumps
Certied Quality
10.26
261
2.00
51
9.19
233
1.25
32
11.54
293
.34
9
9.79
249
3/8 NPT
AIR EXHAUST
3.08
78
3.78
96
.38
10
12.54
319
1.42
36
3.06
78
3.78
96
6.12
155
5.60
142
9.79
249
10.48
266
DISCHARGE PORT
1/2" RF ANSI (#150) FLANGE
4X
.62 [16] HOLES EQ. SPACED
ON A
2.38 [60] BOLT CIRCLE
SUCTION PORT
1/2" RF ANSI (#150) FLANGE
4X
.62 [16] HOLES EQ. SPACED
ON A
2.38 [60] BOLT CIRCLE
AIR INLET
1/4" NPT
8.75
222
5.50
140
7.19
183
7.75
197
7.19
183
4X
.38
10
MTG. HOLE
5.60
142.32
9.89
251.19
10.24
260.14
1.42
36.12
10.54
267.83
10.87
275.99
SUCTION PORT
1/2" NPT
SUCTION PORT(OPTIONAL)
1/2" NPT
DISCHARGE PORT(OPTIONAL)
1/2" NPT
1" NPT EXTERNAL
PIPE THREADS
3/8" NPT AIR EXHAUST
5.50
139.70
6.12
155.45
8.44
214.31
7.19
182.56
R.19
4.83
10.48
266.17
6.90
175.13
1.76
44.61
5.60
142.32
3.12
79.12
DISCHARGE PORT
1/2" NPT
AIR INLET
1/4 NPT
BOTTOM VIEW
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Manseld, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
© Copyright 2014 Warren Rupp, Inc.
All rights reserved
Quality System
ISO 9001 Certied
Environmental Management System
ISO 14001 Certied
Certied to CSA Technical Letter No, R-14
Certied to ANSI LC6-2008
SERVICE & OPERATING MANUAL
Original Instructions
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: Gas END5: WET END6: OPTIONAL7: WARRANTY
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1 2 3 4 5 6 ... 21 22

Résumé du contenu

Page 1 - Model G05

s a n d p i p e r p u m p .c o mModel G05 Metallic Design Level 1 Natural Gas-Operated Diaphragm Pumps Certied Quality10.26261 2.0051 9.19233

Page 2 - Grounding the Pump

g05mdl1sm-rev0614sandpi p erpump .com7 • Model G05 MetallicInstallation And Start-Up Locate the pump as close to the product being pumped as possible.

Page 3 - Table of Contents

g05mdl1sm-rev0614sandpi p erpump .comModel G05 Metallic • 8Troubleshooting GuideSymptom: Potential Cause(s): Recommendation(s):Pump Cycles OnceDeadhea

Page 4 - ATEX Detail

g05mdl1sm-rev0614sandpi p erpump .com9 • Model G05 MetallicComposite Repair Parts DrawingService & Repair Kits476.237.000 Gas End Kit Seals, O-R

Page 5 - Materials

g05mdl1sm-rev0614sandpi p erpump .comModel G05 Metallic • 10Service & Repair KitsComposite Repair Parts ListATEX Compliant LEGEND: = Items cont

Page 6 - Dimensional Drawings

g05mdl1sm-rev0614sandpi p erpump .com11 • Model G05 MetallicMaterial Codes - The Last 3 Digits of Part Number000...Assembly, sub-assembly; and some

Page 7 - BOTTOM VIEW

g05mdl1sm-rev0614sandpi p erpump .comModel G05 Metallic • 12Gas Distribution Valve AssemblyATEX Compliant 1-E1-D1-F1-F1-F1-C1-A1-B1-C1-F1-F1-D1-EMain

Page 8

g05mdl1sm-rev0614sandpi p erpump .com13 • Model G05 MetallicPilot Valve AssemblyPilot Valve ServicingWith Pilot Valve removed from pump.Step 1: Remove

Page 9 - Principle of Pump Operation

Intermediate Repair Parts ListItem Part Number Description Qty4 114-023-157 Bracket, Intermediate 17 135-036-506 Bushing, Plunger 226 560-0

Page 10 - Top Discharge Ball Valve Pump

Diaphragm Service Drawing, w/OverlayDiaphragm Service Drawing, Non-Overlayg05mdl1sm-rev0614sandpi p erpump .com15 • Model G05 Metallic3262915281411253

Page 11 - Troubleshooting Guide

g05mdl1sm-rev0614sandpi p erpump .comModel G05 Metallic • 16Step 1: With manifolds and outer chambers removed, remove diaphragm assemblies from diaphr

Page 12 - Torque: 120 in/lbs

g05mdl1sm-rev0614sandpi p erpump .comIMPORTANTRead the safety warnings and instructions in this manual before pump installation and start-up. Failure

Page 13 - Composite Repair Parts List

g05mdl1sm-rev0614sandpi p erpump .com17 • Model G05 MetallicWhen a diaphragm fails, the pumped liquid or fumes enter the natural gas end of the pump.

Page 14 - RECYCLING

sandpi p erpump .comModel G05 Metallic • 18Declaration of ConformitySignature of authorized personDate of issuePrinted name of authorized personRevisi

Page 15 - 4: AIR END

EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.Applicable Sta

Page 16 - Pilot Valve Assembly

g05mdl1sm-rev0614sandpi p erpump .comTable of ContentsSECTION 1: PUMP SPECIFICATIONS ...1 • Explanation of Nomenclature • Performance

Page 17

g05mdl1sm-rev0614sandpi p erpump .com1 • Model G05 MetallicExplanation of Pump NomenclatureATEX DetailNon-Wetted Material Options A Painted Aluminum

Page 18 - MODEL SPECIFIC

g05mdl1sm-rev0614sandpi p erpump .comModel G05 Metallic • 2PerformanceG05 METALLICSUCTION/DISCHARGE PORT SIZE• ½" NPT or ½" BSP Tapered (int

Page 19 - Diaphragm Servicing

g05mdl1sm-rev0614sandpi p erpump .com3 • Model G05 MetallicG05 Metallic - Aluminum Dimensions in Inches. Dimensional Tolerance:±1/8" G05 Metalli

Page 20 - PUMPING HAZARDOUS LIQUIDS

g05mdl1sm-rev0614sandpi p erpump .comModel G05 Metallic • 4G05 Metallic - Stainless Steel NPT Dimensions in inches (mm dimensions in brackets). Dimen

Page 21 - Declaration of Conformity

g05mdl1sm-rev0614sandpi p erpump .com5 • Model G05 MetallicG05 Metallic - Stainless Steel ANSI Flange Dimensions in inches (mm dimensions in brackets)

Page 22 - EC Declaration of Conformity

g05mdl1sm-rev0614sandpi p erpump .comModel G05 Metallic • 6Gas-Operated Double Diaphragm pumps are powered by compressed gas, nitrogen or natural gas.

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