Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warre
m05mdl1sm-rev0711 Model M05 Metallic Page 8PRINCIPLE OF PUMP OPERATIONThis ball type check valve pump is powered by compressed air and is a 1:1
m05mdl1sm-rev0711 Model M05 Metallic Page 9 CAUTIONThe ai r exh aust should b e piped t o an area for safedisposition of the product being pump
m05mdl1sm-rev0711 Model M05 Metallic Page 10TROUBLESHOOTINGPossible Symptoms:• Pump will not cycle.• Pump cycles, but produces no ow.• Pump cycle
m05mdl1sm-rev0711 Model M05 Metallic Page 11This pump is pressurized internally with air pressure during operation. Always make certain that all
m05mdl1sm-rev0711 Model M05 Metallic Page 12000 Assembly, sub-assembly; and some purchased items010 Cast Iron012 Powered Metal015 Ductile Iron02
m05mdl1sm-rev0711 Model M05 Metallic Page 13
m05mdl1sm-rev0711 Model M05 Metallic Page 14143727373082032218232513101037929910373727229362910211261210373532287333463119152292936292327372993751110
m05mdl1sm-rev0711 Model M05 Metallic Page 151 031-191-000 Air Valve Assembly (Integral Mufer) 1 031-166-000 Air Valve Assembly (Polypropylene
m05mdl1sm-rev0711 Model M05 Metallic Page 16Distribution Valve Assembly Drawing1-E1-D1-C1-F1-F1-A1-B1-C1-F1-F1-D1-E1-I1-H1-GMAIN AIR VALVE ASSEMBLY
m05mdl1sm-rev0711 Model M05 Metallic Page 17AIR DISTRIBUTION VALVE SERVICINGTo service the air valve rst shut off the compressed air, bleed
m05mdl1sm-rev0711 Model M05 Metallic Page 18Air Distribution Valve Assembly Drawingfor Polypropylene Center SectionsMAIN AIR VALVE ASSEMBLY PARTS LIS
m05mdl1sm-rev0711 Model M05 Metallic Page 19AIR DISTRIBUTION VALVE SERVICING To service the air valve rst shut off the compressed air, bleed
m05mdl1sm-rev0711 Model M05 Metallic Page 20Air Valve with Stroke Indicator Assembly Drawing, Parts List1-E1-F1-C1-D1-B1-B1-A1-G1-E1-F1-C1-D1-J1-K1-H
m05mdl1sm-rev0711 Model M05 Metallic Page 21AIR DISTRIBUTION VALVE WITH STROKE INDICATOR OPTION SERVICING To service the air valve rst shut of
m05mdl1sm-rev0711 Model M05 Metallic Page 22SOLENOID SHIFTED AIR VALVE PARTS LIST(Includes all items used on Composite Repair Parts List except as sh
m05mdl1sm-rev0711 Model M05 Metallic Page 23SOLENOID SHIFTED AIR DISTRIBUTION VALVE OPTIONMARATHON’s solenoid shifted, air distribution valve
m05mdl1sm-rev0711 Model M05 Metallic Page 24Diaphragm Service DrawingDiaphragm Service Drawing, with Overlay34631201530141127113463134631161730141127
m05mdl1sm-rev0711 Model M05 Metallic Page 25DIAPHRAGM SERVICINGTo service the diaphragm first shut off the suction, then shut off the discharg
m05mdl1sm-rev0711 Model M05 Metallic Page 26Pilot Valve Servicing, Assembly Drawing & Parts ListPILOT VALVE SERVICING To service the pilot valve
m05mdl1sm-rev0711 Model M05 Metallic Page 27INTERMEDIATE REPAIR PARTS LISTITEM PART NUMBER DESCRIPTION QTY4 114-023-157 Bracket, Intermediate
m05mdl1sm-rev0711 Model M05 Metallic Page 1Quality SystemISO9001 CertiedEnvironmental Management System ISO14001 CertiedINTAKE/DISCHARGE PIPE SIZE½
m05mdl1sm-rev0711 Model M05 Metallic Page 28Check Valve DrawingCHECK VALVE SERVICINGBefore servicing the check valve components, rst shut off
m05mdl1sm-rev0711 Model M05 Metallic Page 29Optional Mufer Congurations, DrawingOPTION 0530-031-550 Integral Mufer uses (1) Cap and (4) 706-027-1
m05mdl1sm-rev0711 Model M05 Metallic Page 30Dual Port Option Drawing (Aluminum Model Only)1/2” NPT or 1/2” BSP TaperedINTERNAL (DUAL PORT PARTS ONLY)
m05mdl1sm-rev0711 Model M05 Metallic Page 31DUAL PORTING OPTIONSSeveral dual porting options are possible. The pump can be converted to a dual
m05mdl1sm-rev0711 Model M05 Metallic Page 32SINGLE PORT SUCTION REPAIR PARTS LISTITEM PART NO. DESCRIPTION QTY10* 170-045-115 Capscrew, Hex 5/16
m05mdl1sm-rev0711 Model M05 Metallic Page 33SAFE AIREXHAUSTDISPOSALAREAPUMP INSTALLATION AREA1" DIAMETER AIREXHAUST PIPING1" DIAMETER AIR
m05mdl1sm-rev0711 Model M05 Metallic Page 34PULSE OUTPUT KIT OPTIONThis pump can be tted with a Pulse Output Kit. This converts the mechanical strok
m05mdl1sm-rev0711 Model M05 Metallic Page 35This 8 foot long (244 centimeters) Ground Strap, part number 920-025-000, can be ordered as a service ite
Declaration of ConformitySignature of authorized personDate of issuePrinted name of authorized personRevision Level: FTitleDavid RoseberryEngineering
EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.Applicable Sta
m05mdl1sm-rev0711 Model M05 Metallic Page 2 Check Diaphragm/ Check Non-Wetted Shipping MODEL Pump Pump Valve Design Wetted Check
EC Declaration of ConformityATEX Summary of MarkingsType Marking Listed InNon-Conductive FluidsEC Type Certificate No. Pumps: KEMA 09ATEX0071 X T
m05mdl1sm-rev0711 Model M05 Metallic Page 34 6 8 10 12 14 1620CAPACITYU.S. Gallons per minuteLiters per minute1002 (3.5)4 (7)8060402010 20 30 40 50 6
m05mdl1sm-rev0711 Model M05 Metallic Page 4Dimensions: M05 Metallic (Aluminum Model)Dimensions in InchesDimensional tolerance: ±1/8"BOTH SUCTION
m05mdl1sm-rev0711 Model M05 Metallic Page 5Metric Dimensions: M05 Metallic (Aluminum Model)Dimensions in millimetersDimensional tolerance: ±3mmBOTH S
m05mdl1sm-rev0711 Model M05 Metallic Page 6Dimensions: M05 Metallic (Stainless Steel & Alloy C Models)BOTH SUCTION AND DISCHARGEPORTS ARE AVAILA
m05mdl1sm-rev0711 Model M05 Metallic Page 7BOTH SUCTION AND DISCHARGEPORTS ARE AVAILABLE IN 1/2” BSP TAPERED (INTERNAL) 1” BSP TAPERED (EXTERNAL)SUCT
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