Sandpiper M05 Metallic Manuel d'utilisateur

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Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
m05mdl1sm-rev0711
SERVICE & OPERATING MANUAL
Original Instructions
©Copyright 2010 Warren Rupp, Inc. All rights reserved.
Table of Contents
Engineering Data and Temperature Limitations .......................................................1
Explanation of Pump Nomenclature .........................................................................2
Performance Curve ..................................................................................................3
Dimensions (Aluminum Model).................................................................................4
Metric Dimensions (Aluminum Model) ...................................................................... 5
Dimensions (Stainless Steel and Alloy C Models) .................................................... 6
Metric Dimensions ( Stainless Steel and Alloy C Models) ........................................7
Principle of Pump Operation.....................................................................................8
Installation and Start-up............................................................................................8
Air Supply .................................................................................................................8
Air Valve Lubrication ................................................................................................. 8
Air Line Moisture.......................................................................................................8
Air Inlet and Priming .................................................................................................8
Between Uses ..........................................................................................................8
Installation Guide ...................................................................................................... 9
Troubleshooting .....................................................................................................10
Warranty .................................................................................................................10
Recycling ................................................................................................................ 11
Important Safety Information .................................................................................. 11
Material Codes .......................................................................................................12
Composite Repair Parts Drawing ...........................................................................14
Available Service and Conversion Kits ................................................................... 14
Composite Repair Parts List ................................................................................... 15
Air Distribution Valve Assembly Drawing and Parts List ......................................... 16
Air Distribution Valve Servicing ...............................................................................17
Air Distribution Valve Assembly Drawing and Parts List Polypropylene Centers ...18
Air Distribution Valve Servicing Polypropylene Centers .........................................19
Air Valve with Stroke Indicator Assembly Drawing and Part List ............................20
Air Distribution Valve with Stroke Indicator Option Servicing .................................21
Solenoid Shifted Air Valve Drawing and Parts List .................................................22
Solenoid Shifted Air Distribution Valve Option ........................................................ 23
Diaphragm Service Drawing, Non-Overlay.............................................................24
Diaphragm Service Drawing, with Overlay .............................................................24
Diaphragm Service Drawing .................................................................................. 24
Diaphragm Servicing ..............................................................................................25
Overlay Diaphragm Servicing ................................................................................ 25
Pilot Valve Servicing, Assembly Drawing & Parts List ............................................26
Intermediate Assembly Drawing and Parts List ......................................................27
Intermediate Assembly and Actuator Plunger Servicing .........................................27
Check Valve Servicing ............................................................................................ 28
Check Valve Drawing .............................................................................................28
Optional Mufer Conguration Drawing..................................................................29
Dual Port Option Drawing (Aluminum Model).........................................................30
Dual Porting Options (Aluminum Model) ................................................................31
Dual Porting Suction and Discharge (Aluminum Model) ........................................31
Single Porting Suction and Dual Porting Discharge (Aluminum Model) ................. 31
Dual Porting Suction and Single Porting Discharge (Aluminum Model) ................. 31
Single Port Suction and Discharge Repair Parts List (Aluminum Model) ...............32
Dual Port Suction and Discharge Repair Parts List (Aluminum Model)..................32
Pumping Hazardous Liquids...................................................................................33
Converting the Pump For Piping the Exhaust Air ...................................................33
Exhaust Conversion Drawing .................................................................................33
Converted Exhaust Illustration................................................................................33
Pulse Output Kit Drawing .......................................................................................34
Pulse Output Kit Option ..........................................................................................34
Grounding the Pump ..............................................................................................35
CE Declaration of Conformity Machinery ...............................................................36
CE Declaration of Conformity ATEX .......................................................................37
Explanation of ATEX Certications .........................................................................38
Model M05 Metallic Design Level 1
See page 2
for ATEX ratings.
See pages 2, 37 and 38
for ATEX ratings.
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Résumé du contenu

Page 1 - Table of Contents

Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warre

Page 2

m05mdl1sm-rev0711 Model M05 Metallic Page 8PRINCIPLE OF PUMP OPERATIONThis ball type check valve pump is powered by compressed air and is a 1:1

Page 3 - M05 Metallic

m05mdl1sm-rev0711 Model M05 Metallic Page 9 CAUTIONThe ai r exh aust should b e piped t o an area for safedisposition of the product being pump

Page 4 - IEC EEX m T4

m05mdl1sm-rev0711 Model M05 Metallic Page 10TROUBLESHOOTINGPossible Symptoms:• Pump will not cycle.• Pump cycles, but produces no ow.• Pump cycle

Page 5 - CAPACITY

m05mdl1sm-rev0711 Model M05 Metallic Page 11This pump is pressurized internally with air pressure during operation. Always make certain that all

Page 6 - SIDE VIEW

m05mdl1sm-rev0711 Model M05 Metallic Page 12000 Assembly, sub-assembly; and some purchased items010 Cast Iron012 Powered Metal015 Ductile Iron02

Page 7

m05mdl1sm-rev0711 Model M05 Metallic Page 13

Page 8

m05mdl1sm-rev0711 Model M05 Metallic Page 14143727373082032218232513101037929910373727229362910211261210373532287333463119152292936292327372993751110

Page 9

m05mdl1sm-rev0711 Model M05 Metallic Page 151 031-191-000 Air Valve Assembly (Integral Mufer) 1 031-166-000 Air Valve Assembly (Polypropylene

Page 10

m05mdl1sm-rev0711 Model M05 Metallic Page 16Distribution Valve Assembly Drawing1-E1-D1-C1-F1-F1-A1-B1-C1-F1-F1-D1-E1-I1-H1-GMAIN AIR VALVE ASSEMBLY

Page 11 - TYPICAL INSTALLATION GUIDE

m05mdl1sm-rev0711 Model M05 Metallic Page 17AIR DISTRIBUTION VALVE SERVICINGTo service the air valve rst shut off the compressed air, bleed

Page 13 - RECYCLING

m05mdl1sm-rev0711 Model M05 Metallic Page 18Air Distribution Valve Assembly Drawingfor Polypropylene Center SectionsMAIN AIR VALVE ASSEMBLY PARTS LIS

Page 14 - Material Codes

m05mdl1sm-rev0711 Model M05 Metallic Page 19AIR DISTRIBUTION VALVE SERVICING To service the air valve rst shut off the compressed air, bleed

Page 15

m05mdl1sm-rev0711 Model M05 Metallic Page 20Air Valve with Stroke Indicator Assembly Drawing, Parts List1-E1-F1-C1-D1-B1-B1-A1-G1-E1-F1-C1-D1-J1-K1-H

Page 16 - Poly Center

m05mdl1sm-rev0711 Model M05 Metallic Page 21AIR DISTRIBUTION VALVE WITH STROKE INDICATOR OPTION SERVICING To service the air valve rst shut of

Page 17 - Composite Repair Parts List

m05mdl1sm-rev0711 Model M05 Metallic Page 22SOLENOID SHIFTED AIR VALVE PARTS LIST(Includes all items used on Composite Repair Parts List except as sh

Page 18

m05mdl1sm-rev0711 Model M05 Metallic Page 23SOLENOID SHIFTED AIR DISTRIBUTION VALVE OPTIONMARATHON’s solenoid shifted, air distribution valve

Page 19 - IMPORTANT

m05mdl1sm-rev0711 Model M05 Metallic Page 24Diaphragm Service DrawingDiaphragm Service Drawing, with Overlay34631201530141127113463134631161730141127

Page 20 - ATEX Compliant

m05mdl1sm-rev0711 Model M05 Metallic Page 25DIAPHRAGM SERVICINGTo service the diaphragm first shut off the suction, then shut off the discharg

Page 21

m05mdl1sm-rev0711 Model M05 Metallic Page 26Pilot Valve Servicing, Assembly Drawing & Parts ListPILOT VALVE SERVICING To service the pilot valve

Page 22 - Note: Atex Compliant

m05mdl1sm-rev0711 Model M05 Metallic Page 27INTERMEDIATE REPAIR PARTS LISTITEM PART NUMBER DESCRIPTION QTY4 114-023-157 Bracket, Intermediate

Page 23

m05mdl1sm-rev0711 Model M05 Metallic Page 1Quality SystemISO9001 CertiedEnvironmental Management System ISO14001 CertiedINTAKE/DISCHARGE PIPE SIZE½

Page 24 - II 2D c IP65 T100°C

m05mdl1sm-rev0711 Model M05 Metallic Page 28Check Valve DrawingCHECK VALVE SERVICINGBefore servicing the check valve components, rst shut off

Page 25

m05mdl1sm-rev0711 Model M05 Metallic Page 29Optional Mufer Congurations, DrawingOPTION 0530-031-550 Integral Mufer uses (1) Cap and (4) 706-027-1

Page 26 - (286-116-000 only)

m05mdl1sm-rev0711 Model M05 Metallic Page 30Dual Port Option Drawing (Aluminum Model Only)1/2” NPT or 1/2” BSP TaperedINTERNAL (DUAL PORT PARTS ONLY)

Page 27

m05mdl1sm-rev0711 Model M05 Metallic Page 31DUAL PORTING OPTIONSSeveral dual porting options are possible. The pump can be converted to a dual

Page 28

m05mdl1sm-rev0711 Model M05 Metallic Page 32SINGLE PORT SUCTION REPAIR PARTS LISTITEM PART NO. DESCRIPTION QTY10* 170-045-115 Capscrew, Hex 5/16

Page 29

m05mdl1sm-rev0711 Model M05 Metallic Page 33SAFE AIREXHAUSTDISPOSALAREAPUMP INSTALLATION AREA1" DIAMETER AIREXHAUST PIPING1" DIAMETER AIR

Page 30 - Check Valve Drawing

m05mdl1sm-rev0711 Model M05 Metallic Page 34PULSE OUTPUT KIT OPTIONThis pump can be tted with a Pulse Output Kit. This converts the mechanical strok

Page 31 - Note: ATEX compliant

m05mdl1sm-rev0711 Model M05 Metallic Page 35This 8 foot long (244 centimeters) Ground Strap, part number 920-025-000, can be ordered as a service ite

Page 32 - 1/2” NPT or 1/2” BSP Tapered

Declaration of ConformitySignature of authorized personDate of issuePrinted name of authorized personRevision Level: FTitleDavid RoseberryEngineering

Page 33

EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.Applicable Sta

Page 34

m05mdl1sm-rev0711 Model M05 Metallic Page 2 Check Diaphragm/ Check Non-Wetted Shipping MODEL Pump Pump Valve Design Wetted Check

Page 35 - Exhaust Conversion Drawing

EC Declaration of ConformityATEX Summary of MarkingsType Marking Listed InNon-Conductive FluidsEC Type Certificate No. Pumps: KEMA 09ATEX0071 X T

Page 36 - Pulse Output Kits

m05mdl1sm-rev0711 Model M05 Metallic Page 34 6 8 10 12 14 1620CAPACITYU.S. Gallons per minuteLiters per minute1002 (3.5)4 (7)8060402010 20 30 40 50 6

Page 37 - WARNING

m05mdl1sm-rev0711 Model M05 Metallic Page 4Dimensions: M05 Metallic (Aluminum Model)Dimensions in InchesDimensional tolerance: ±1/8"BOTH SUCTION

Page 38 - Declaration of Conformity

m05mdl1sm-rev0711 Model M05 Metallic Page 5Metric Dimensions: M05 Metallic (Aluminum Model)Dimensions in millimetersDimensional tolerance: ±3mmBOTH S

Page 39 - EC Declaration of Conformity

m05mdl1sm-rev0711 Model M05 Metallic Page 6Dimensions: M05 Metallic (Stainless Steel & Alloy C Models)BOTH SUCTION AND DISCHARGEPORTS ARE AVAILA

Page 40

m05mdl1sm-rev0711 Model M05 Metallic Page 7BOTH SUCTION AND DISCHARGEPORTS ARE AVAILABLE IN 1/2” BSP TAPERED (INTERNAL) 1” BSP TAPERED (EXTERNAL)SUCT

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