520-041-000 2/99 Model PB½ -A Type 3 Page 1
WARREN RUPP, INC. A Unit of IDEX Corporation • P.O. Box 1568 • Mansfield, Ohio 44901-1568 USA • (419) 524-8388 Fax (419) 522-7867
IMPORTANT
Read these instructions completely,
before installation and start-up. It is the
responsibility of the purchaser to retain
this manual for reference. Failure to
comply with the recommendations
stated in this manual will damage the
pump, and void factory warranty.
WARNING
Take action to prevent static sparking.
Fire or explosion can result, especially
when handling flammable liquids. The
pump, piping, valves, containers or
other miscellaneous equipment must be
grounded.
Model PB
1
/2-A
SERVICE AND OPERATING MANUAL
PLEASE NOTE!
The photos in this manual are for general instruction only. Your specific model
may not be shown. Always refer to the parts list and exploded view drawing for your
specific model when installing, disassembling or servicing your pump.
PRINCIPLE OF PUMP OPERATION
This ball check valve pump is powered by compressed air and is a 1:1 pressure
ratio design. It alternately pressurizes the inner side of one diaphragm chamber,
while simultaneously exhausting the other inner chamber. This causes the dia-
phragms, which are connected by a common rod, to move endwise. Air pressure is
applied over the entire surface of the diaphragm, while liquid is discharged from the
opposite side. The diaphragm operates under a balanced condition during the dis-
charge stroke, which allows the unit to be operated at discharge heads over 200 feet
(61 meters) of water head.
Since the diaphragms are connected by a common rod, secured by plates to the
center of the diaphragms, one diaphragm performs the discharge stroke, while the
other is pulled to perform the suction stroke in the opposite chamber.
For maximum diaphragm life, keep the pump as close to the liquid being pumped
as possible. Positive suction head in excess of 10 feet of liquid (3.048 meters) may
require a back pressure regulating device. This will maximize diaphragm life.
Alternate pressuring and exhausting of the diaphragm chamber is performed by
means of an externally mounted, pilot operated, four-way spool type air distribution
valve. When the spool shifts to one end of the valve body, inlet air pressure is applied
to one diaphragm chamber and the other diaphragm chamber exhausts. When the
spool shifts to the opposite end of the valve body, the porting of chambers is re-
versed. The air distribution valve spool is moved by an internal pilot valve which
alternately pressurizes one side of the air distribution valve spool, while exhausting
the other side. The pilot valve is shifted at each end of the diaphragm stroke by the
diaphragm plate coming in contact with the end of the pilot valve spool. This pushes
it into position for shifting of the air distribution valve.
The chambers are manifolded together with a suction and discharge check valve
for each chamber, maintaining flow in one direction through the pump.
INSTALLATION & START-UP
Locate the pump as close to the product being pumped as possible, keeping
suction line length and number of fittings to a minimum. Do not reduce line size.
For installations of rigid piping, short flexible sections of hose should be installed
between pump and piping. This reduces vibration and strain to the piping system. A
Warren Rupp Tranquilizer
®
surge suppressor is recommended to further reduce pul-
sation in flow.
This pump was tested at the factory prior to shipment and is ready for operation.
It is completely self-priming from a dry start for suction lifts of 10 feet (3.05 meters) or
less. For suction lifts exceeding 10 feet of liquid, fill the chambers with liquid prior to
priming.
AIR VALVE LUBRICATION
The SandPlPER pump’s pilot valve and main air valve assemblies are
designed to operate WITHOUT lubrication. This is the preferred mode
of operation.
There may be instances of personal preference, or poor quality air
supplies when lubrication of the compressed air supply is required. The pump air
system will operate with properly lubricated compressed air supplies. Proper lubrica-
tion of the compressed air supply would entail the use of an air line lubricator (avail-
able from Warren Rupp) set to deliver one drop of 10 weight, non-detergent oil for
every 20 SCFM of air the pump consumed at its point of operation. Consult the
pump’s published Performance Curve to determine this.
Type 3
CAUTION
Operating temperature limitations are as
follows:
PFA ....... 212°F(100°C) Max to 0°F(-18°C)Min.
PVDF .... 200°F(93°C) Max to 10°F(-13°C)Min.
Nylon .... 120°F(48°C) Max to 32°F (0°C) Min.
Polypro 150°F(65°C) Max to 40°F (5°C) Min.
BEFORE OPERATION
Before pump operation, inspect all
gasketed fasteners for looseness
caused by gasket creep. Retorque loose
fasteners to prevent leakage prior to
start-up. Follow recommended torques
stated in this manual.
Figure 1: Air Inlet Capscrews
(8 pages)
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